Project Management

Long-Lead Item

Material or equipment with procurement time long enough to drive the schedule. Examples: switchgear, generators, custom millwork.

Long-lead items are materials or equipment whose lead time is long enough that they affect the project schedule if not ordered well in advance. The threshold varies by project, but anything over 12 weeks of lead time typically gets flagged. Common long-lead items: structural steel (16 to 24 weeks), custom millwork (12 to 20 weeks), elevators (20 to 40 weeks), generators (24 to 60 weeks), main switchgear (16 to 50 weeks), transformers (40 to 80 weeks during supply disruptions), custom curtainwall (16 to 24 weeks), and specialty MEP equipment.

The long-lead list should be developed during preconstruction. Each item has a "must order by" date back-calculated from required on-site delivery. The owner approves early procurement for each, often before the drawings are 100% complete, accepting some scope risk to protect the schedule. The procurement log tracks each item from PO through fabrication, shipment, and delivery. Long-lead items missed during preconstruction are a top three reason commercial projects deliver late.

Frequently asked questions

What qualifies as a long-lead item?+

Anything whose lead time is long enough to drive the schedule if not ordered early. The threshold is usually 12 weeks; some projects flag anything over 8 weeks. Steel, switchgear, generators, elevators, transformers, and custom items are the usual suspects.

When should long-lead items be ordered?+

Back-calculate from required on-site delivery date. If switchgear is needed week 30 and the lead time is 24 weeks, order by week 6. Owner approval is required before any pre-design procurement. Most commercial contracts include early procurement provisions for exactly this reason.

What if the design changes after long-lead items are ordered?+

Restocking fees (10 to 25%), re-fabrication time, and direct material loss. Contractors mitigate by ordering at the latest defensible point that still preserves the schedule, by getting owner sign-off on the specific item ordered, and by maintaining flexibility on accessories that can be specified later.

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